AI-Powered Health Monitoring and Prediction. Safety First - Data Visibility with Audit Trails and 99% Uptime Detection Accuracy.
A synergy of advanced hardware and cloud intelligence.
Proprietary non-contact sensors utilizing Magnetic Rope Testing (MRT) and Computer Vision to capture microscopic defects in real-time.
Machine Learning algorithms process terabytes of scan data to predict failures before they happen, enabling Step 0 Maintenance.
Seamless integration into your maintenance routine.
Our device scans the cable using dual-technology sensors to map internal and external conditions.
Data is securely uploaded to our cloud where AI models analyze patterns and detect anomalies.
Receive immediate alerts and detailed health reports via our web dashboard.
Automated defect recognition with >99% accuracy.
Real-time data transmission from remote sites.
Forecast remaining useful life (RUL) of assets.
Intuitive web interface for fleet management.
One-click PDF generation for compliance audits.
Enterprise-grade encryption for operational data.
Mooring lines, crane cables, and subsea lifting.
Tower cranes and mobile crawler heavy lifting equipment.
High-rise building traction cables.
Passenger Cable Car transport and Ski Lifts.
Real-world results from WRX HSaaS deployment.
Prevented critical security from Crane Cable Failure. Prevented "Secondary Knot" on the Boom hoist rope line on a Construction Tower Crane. A local inspection service had checked the cable 3 weeks section loss, halting operations and preventing a catastrophic drop caused by whiplash.
Identified internal corrosion cluster on a 10 year old subsea mooring line. The market standard for replacement is 5 years. Our system detected and validated integrity observation within critical limit, allowing extended use ($3M savings) while maintaining safety compliance.
A High-Rise Elevator Cable Success Story Singapore Office Towers done in February 2024 effectively safeguarded the Passenger elevator cables monitored continuously for fatigue trend alerts. Early wear patterns detected, preventing service disruption in 60-floor building. Using our AI-powered monitoring of elevator cables in a luxury residential tower identified gradual LMA increase over 8 months. This pattern recognition algorithms predicted failure that would have impacted 2,000 residents.
Dual-sensor technology reduces false positives by 40%.
Extend asset life and reduce unnecessary replacements.
Global remote engineering support for critical analysis.
Contact us today for a free consultation or pilot program.
Email: contact@wrx-hsaas.com
Locations: Singapore, Malaysia, Indonesia, China
Everything you need to know about WRX HSaaS.
Our Cloud Service is centrally hosted and managed by our data engineering team based in Singapore, utilizing AWS (Amazon Web Services) infrastructure. The transmission of data from the IoT device to the Cloud Service is fully fully encrypted using TLS 1.2/1.3 standards combined with AES-256 encryption for data at rest.
No. The solution is designed for ease of use. Initial setup involves creating user accounts for your team, configuring asset parameters (e.g. wire rope diameter), and installing the IoT device. The software runs on standard web browsers. The bandwidth requirement is minimal as we use efficient data packet transmission.
The IoT device has internal storage. It will cache all scan data locally until network connectivity is restored. Once a connection is established (e.g. during a scheduled maintenance window when the device is near a hotspot), it will automatically upload the data to the cloud.
WRX HSaaS is primarily a subscription-based model (SaaS). This ensures you always have the latest features, security updates, and predictive models without heavy upfront capex. However, for specialized enterprise deployments, we can discuss hybrid pricing models.
Our pricing tiers (A, B, Loyal) include a specific number of user seats. Additional users may incur a small fee. There is no hard limit on the number of buildings or devices you can manage under a single Enterprise account, ensuring scalability.
No. Subscription fees are locked for the duration of your contract term (e.g. 1 year or 3 years). We believe in transparent pricing and will not increase fees mid-contract. Renewals are subject to standard inflation adjustments unless pre-agreed.
Yes. Our sensors utilize Magnetic Rope Testing (MRT) technology which penetrates the wire rope to detect internal broken wires and corrosion (LMA) that visual inspections miss. This is critical for preventing core failures.
Yes. MRT technology is non-contact and magnetic fields are not affected by grease, oil, or dirt. This is a significant advantage over optical-only systems which can be blinded by surface contaminants.
The AI analyzes trends in the scan data over time. For example, it tracks the rate of cross-section loss (LMA) and the growth rate of local faults (LF). By comparing this to our vast database of failure patterns, it projects a "Time-to-Discard" date.
Yes. The discard criteria used in our analysis engine are aligned with ISO 4309 (Cranes - Wire ropes - Care and maintenance, inspection and discard). The system aids the competent person in making objective decisions based on these standards.
While our system provides high-accuracy data and alerts, the final decision on rope replacement remains with the asset owner/operator. The system acts as a sophisticated diagnostic tool to support decision making, not to replace the legal responsibility of the operator.
The system generates detailed technical reports which can be used as evidence for certification. Typically, a certified inspector (Competent Person) must sign off on the official inspection report, using our data as the primary evidence source.
No. The scanning is non-contact. The sensor head does not physically touch the moving rope (unless guide rollers are used, which are low friction). There is no wear induced by the inspection process itself.
The device is equipped with a battery backup to ensure safe shutdown and data preservation. Incomplete scans are flagged in the dashboard and the user is prompted to re-scan the specific segment once power is restored.
Yes. We recommend annual calibration to ensure signal accuracy, consistent with ISO standards for NDT equipment. We provide a calibration block and remote calibration services, or you can send the unit to our service center.
Traditional MRT services are periodic (e.g. once a year) which leaves huge gaps of "blind" operation. WRX HSaaS offers continuous or high-frequency monitoring. We detect rapidly developing faults that would be missed between annual inspections.
Cheap inspections often rely on visual-only checks which are subjective and miss internal defects (60% of failures start internally). Reliability means data-driven certainty. Our system reduces the risk of catastrophic failure and liability, which far outweighs the cost of inspection.
You own your operational data. We act as the custodian. You can export your data at any time in standard formats (CSV, PDF, JSON). We typically retain anonymized data for training our global AI models to improve accuracy for all users.
Yes. We offer an API (Application Programming Interface) that allows your IT team or system integrator to pull health status and alerts directly into your SAP, Maximo, or other maintenance management systems.
Administrators have full control via the dashboard to reset passwords, create new users, or revoke access immediately for staff who have left the company.
We offer a consultation service to tailor the solution. This might include custom sensor brackets for unique crane geometries, specific reporting formats, or on-premise server deployment for high-security naval applications.
Yes. We strongly recommend a 3-month pilot. This allows you to validate the technology on your specific assets and see the data quality firsthand before committing to a fleet-wide rollout.
Yes. The "Loyal Level" and enterprise agreements include options for white-labeling reports with your company logo and adjusting the layout to match your internal compliance documents.